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Can I Convert a 3D Printer into a CNC?

June 8, 2020 by The Woodgineer Leave a Comment

Well yes, I did and this is the video. I turn an old Prusa i3 into a budget CNC with a spindle kindly donated by Banggood. Its not a bad little machine for the cost and will cut wood, plastics, arcylric and even just about handle aluminium (with issues) Check out the video here and see how I did!

The 3D printer I’ve a few years now just sitting in the shed
as I have my nice Lulzbot Taz 3 so its about time I gave it a new lease of life.

It was a good printer for its time and as I built it myself I’m very familiar with the design so it’ll lend itself perfectly to this project.

My first thought as I’m sure many have considered before, there isn’t much difference between a 3D printer and a small CNC machine.

They typically both have small stepper motors that drive a tool end of some kind along several axis to reproduce a digital file.

3D printers do additive manufacturing using a plastic extruder usually and CNC machines a rotary cutting tool to do subtractive manufacturing by carving away the unwanted material.

Plastic Extrusion

Surely it’s as simple as swapping out the extruder with the spindle right?

*bad idea*

On both a CNC or 3D printer something needs to tell the motors exactly what to do.

In this case an old RAMPS board with an Arduino mega controls the various motor directions as well as telling the extruder motor how much plastic to squirt out and when.

This would probably work just fine with a bit of reconfiguration.

Unboxing and Testing the Spindle

Lets look at the spindle first. It comes well packaged and 2 has 2 short wires with bare ends as well as a nice aluminium mounting block.

The Spindle

If you want to check it out you can buy it here:

https://www.banggood.com/custlink/DDDDwICBHj

This code will also get you 15% off: BGMotor003

You also get a power supply and variable speed controller allowing the spindle to be ran at anywhere between 1-3000 RPM.

I knew immediately the cables would not be long enough so I soldered on some additional length and then set about testing the spindle to make sure it worked well.

And it did. Amazingly well in fact.

I did have some trouble with the connections, partly because the PSU labels were in Chinese but this was nothing a quick google couldn’t fix. The pic below shows what wires go where.

Chinese Writing – any no Earth!

Testing the Old Printer

I needed to know the old 3D printer still worked after all it had been in a damp shed for a few years now.

The Old Printer

It sorta worked and the print is recognisable it’s the logo from old makerspace So Make It.

Probably needs recalibrating but I didn’t bother with all that as I was about to completely reconfigure this machine.

Plus I must admit I was a little intimidated by the tidy wiring that I would need to deal with.

(it was a state)

For now I’m going to run the spindle in isolation at a set speed using the provided power supply and speed controller rather than doing anything clever like letting the electronics handle the speed.

It’s just one less thing to go wrong!

Reconfiguring

The glass print bed is great for holding down your 3D prints but the idea of a rotating carbide endmill crashing down on it scared me a little so I knew this had to go.

Look at that image from before, an Ikea mirror tile, this thing is pretty sophisticated!

I got rid of it and replaced it with a piece of plywood so its cheap enough to cope with a few holes and be replaced if necessary as well as being fairly dimensionally stable.

The plywood Bed

The extruder also had to be removed as well as all the associated wiring like the heater cables and temperate probes which made things a bit easier to deal with.

The banggood spindle comes with a nice mounting bracket that means I just need to drill a few holes in the existing mounting plate.

But I’m impatient and a bodger so I used some of this awesome Gorilla tape to make a temporary mounting.

My sophisticated Spindle Mounting System

There. Looks proper good that as you can see! 😉

The current firmware on this board was on old version of Marlin since as awesome as Marlin is, it was designed for 3D printers not CNC mills.

Ordinarily you would expect something on this machine called GRBL.

I used some firmware that already been written called GrblforRAMPS by Per Ivar Nerseth but had limited sucess and messed around with the latest Marlin build with some tweaks.

This was easy enough to download from Github and install onto the board using the Arduino IDE.

Marlin Code

As there is no longer an extruder or hot bed as well as all the temperature probes that come with that, I removed any references to them in the code.

Initial Testing

I used Repetier to drive the machine as that what I used on this printer before and I know it works. Its free and fairly easy to use.

Repetier

And for the first cut I inserted a 3mm end mill piece also from banggood.

https://www.banggood.com/custlink/DGvyjLR317

I’ve not used any of their tool bits before but have found them to be great value if you don’t mind waiting a little longer for them to arrive.

Some scrap pine was stuck down to the bed with carpet tape.

I love this stuff, double sided, cheap and grips really well but not so well that you cant remove stuff afterwards.

OK what could go wrong I thought…..

Well a lot it turns out. My steps per inch was off and I had a major crash of the spindle into the bed causing lots of smoke 🙁

This was a quick fix in the code using the Arduino IDE

Seems to work OK.

I used Estlcam to generate the toolpaths as it can generate Marlin compatible gcode and again, its free and easy to use.

I still wasn’t happy however and things were just not working as well as I had hoped.

Changing the RAMPs Electronics

I really wanted to make this work with the printers existing electronics and it kinda’ does. It’s not easy to reconfigure however and the software I’ve got loaded is nearly five years out of date.

I could probably muddle through but there’s an easier way.

I ditched the RAMPs board and the Arduino and switched to a dedicated CNC board that runs the latest builds of GRBL, runs 3 axis and is of course available from Banggood (sorry if this reads like a giant ad, I just buy a lot of my stuff from them!)

Adding a Proper Spindle Mount

The flex in my tape mounted spindle was pretty bad during that though so I should probably make a more serious mounting bracket.

Drilling Holes in Walnut Spindle Mount

I measured up a bit of walnut, cut to size and drilled holes to fit the existing x carriage and holes for the aluminium mounting block.

Fantastic, that looks a little more professional, I could almost call this thing a fancy name and launch a kickstarter.

Final Tests

It made sense to use a shape I’m familiar with so I used the makerspace logo again, but scaled it up a bit so you can see the detail with a 3mm bit. I didn’t have anything smaller at this time.

I thought some limewood would be ideal for the first cuts since its fairly soft and I made sure it was extra secure on the bed this time.

A Recognisable Cut of the Southampton Makerspace Logo

You can see from the image I have a recognisable cut! The Southampton makerspace logo (the shape of a spanner)

I switched from Estlcam to Inventables Easel as its free and extremely easy to use, much simpler than anything else I’ve used so far.

You can just I just pick what material you’re, using, tell it how big it is, add a pattern or something that you want to cut, tell it the depth and can generate the tool paths.

Easel Software

I also switched to something that’s designed to run a CNC, the openbuilds control software. Again this is free and easy to use.

Oh and you can control your machine with your phone too which is pretty cool.

Using Phone to Control System

I just move my spindle to a reference point, say the bottom left corner on top of what I want to cut, set this as my home position and then start.

I then tried to something a bit deeper this time, a smiley face 😊 You can see from the images it turned out OK!

I then tried a stamp. I used rubber material at first designed for laser cutting but this was too soft and didn’t work well so I switched to something a little harder; linoleum.

A Successful Stamp

That worked great and made a functional stamp.

I tried acrylic with a little cut of Olaf from Frozen. It was a bit too melty as I was using cheap dremel bits but still was a good recognisable cut.

Olaf from Frozen on Acrylic Sheet

The final test was aluminium.

I found it cut but bit of a weird step feature which I knew was not missing steps or a sliped belt as the artifact was not repeated. After some comments from my subscribers I think this was down to the flex of the bed.

Cutting Aluminium

But it cuts! – so success! (sorta)

Best Cut on Aluminium

Summary

So I learned loads making this thing, for light cuts and engraving its actually a useful machine but you can see from the wobble its not really suitable as a serious CNC.

I can say the spindle does not need to be changed, this things pretty good for a small machine. Banggood do more powerful ones as well if you need it.

I bet I could modify some stuff to improve things though.

I’ve considered adding some powerful motors, changing the plastic parts out for something more rigid, change the belts to lead screws and maybe redesign the structure to add to its rigidity.

Belts and Lead Screws

No I’m not even that crazy when you can just buy a fairly well designed little machine for around £150-200

So thanks very much all for reading and please check out the video if you want to see some of the disasters and fun I had. If you have any questions please shoot!

Filed Under: 3D Printing, Blog, Projects, YouTube Videos Tagged With: 3d printed, 3d printer, 3d printer cnc, 3d printer cnc conversion, 3d printer engraver, 3d printer to cnc, 3d printer to cnc router, 3d printer to engraver, 3d printer to laser engraver, cnc machine 3d printer, convert, converting 3d printer to cnc, converting 3d printer to engraver, cutting acrylic with a 3d printer, cutting wood with a 3d printer, delta 3d printer, engraver from printer, printer, the woodgineer, woodgineer

Stick Family

May 4, 2020 by The Woodgineer Leave a Comment

Not in any way inspired by the Hey Duggee stick we decided to make some of these little stick people for the garden! Keep reading to find out how we made them or check out the video!

First we had to collect some suitable sticks of course so we set out into our local woods and responsibly collected some small sticks.

I must admit I worried that onlookers might have thought I had my child collecting firewood but I’m not that cruel.

Besides the chimneys currently blocked and I need to send her up there to clear it out.

Once the sticks were home and on my workbench we cut a small mouth into them with a pull saw and Ellie coloured in the mouth with some sharpies. Ideally we’d have painted the wood but she was impatient!

Then the mandatory googly eyes were added as its not a proper thing unless it has googly eyes. I did this myself as the self adhesive on the googly eyes wasn’t good enough to stick to rough wood so I had to use some super glue.

We then stuck hair onto them with PVA glue. This consisted of some twine and wood shavings.

And finally planned in the garden so they can look after our freshly grown seeds!

I’ve also made a short video here if you want to watch!

Filed Under: Blog, Kids, Nature, Outdoor Activities, Uncategorized, Woodworking, YouTube Videos Tagged With: crafting, crafts, fun workshop activities, how to make a stick person, kids workshop, mad maker dad, stick, stick people, sticks, the mad maker dad, toddler crafts, wood craft, woodland, woods

Mess Free Finger Painting

November 22, 2018 by The Woodgineer Leave a Comment

This is a little guide on finger painting without the mess in case either you or your child enjoys painting but doesn’t like to get mucky.

When my daughter Ellie was about 8 months old the thought of what she might do with paint scared us a little I admit.

Looking back, I would probably care a little less and embrace the mess that comes along with a small child especially when there is creativity afoot.  However, we knew that painting would be something that she found fun and would be a stimulating experience so we felt we needed to suck it up and carry on.

We saw a nice idea on Pinterest where blobs of different coloured paint were put onto a canvas and a sheet of cling film wrapped over it.

Blobs of paint

For some extra protection to stop the paint leaking out you could use painters tape around the edges as well.

This worked well and Ellie had a lot of fun moving the paint around and seeing what patterns she could make.

Ellie Painting

However, she also was fascinated by the cling film as well as the paint and wanted to lift up the edges.  A testament to her destructive personality!

As an added creative twist we also added a template of Ellie’s name done in masking tape and this could be peeled off afterwards.  If you have a vinyl cutter (like we now have) you could do a much better job as we noticed there was a fair amount of bleed with our cheap masking tape.

This looked OK but needed a black fine liner pen just to really highlight the edges before we considered it complete and there we go, Ellie’s first painting which we put up on our study wall.

Ellie's first painting

So 2 years later I thought I’d try this again and as expected Ellie enjoyed the experience but a little older and wiser she realised the paint was supposed to stay in the bag.

Peeling off the cling film

She’s probably outgrowing finger painting now but then….well I’m supposed to have and I had fun so who cares! 😀

Daddy's turn

Materials List:

Please note these are Amazon affiliate links and I will get a small percentage of the sale if you buy anything (at no extra cost to you)

Poster Paint

Canvas

Black fineliner

Masking tape

Cling Film

Vinyl Cutter (far better than masking tape)

Filed Under: Blog, Kids Tagged With: baby einstein finger painting, crayola mess free finger paint, finder painting for kids, finger, finger paining, finger paint, finger painting, free, funny kids finger painting, kids finger painting, kids painting, mess, mess free art, mess free coloring, mess free finger paint for kids, mess free painting, no mess finger painting, no mess kids painting, no mess painting, painting, painting (visual art form), toddler painting

Autumn Scavenger Hunt

November 3, 2018 by The Woodgineer Leave a Comment

Last year an amazing mum friend of mine, Victoria organised an autumn scavenger for our then 1 and half-year-olds and it went down extremely well.

2017

Everybody had fun although with the young toddlers it was a case of dragging them around and doing most of the work for them.

This year I teamed up with Victoria to do this again but this time hoping they might be able to do it themselves.  They might also start to understand what the things they were looking for are!  I thought this was a nice opportunity to try to explain the change of seasons and some of the things you might find in Autumn.

This is a little guide will explain how we did it.

The items to find were printed on some card and we used stamps to check each one off like a game of bingo.  You could use stickers or just a pen of course but I think the stamps made it a little more fun for them and you can find the ones we used here.

Scavengercards

I’ve included copies of the cards so you can download them yourself at the end of this post.  We did one with 9 items on for most of the toddlers and one with 12 for anybody that wanted a little extra challenge.  I also included a special version for those parents who hadn’t had much sleep 😉

We picked a local park as it was a nice child-friendly enclosed space and some interesting stuff could be found as it was next to some woodland.

The basic list of things to find was based on a quick recce of the park beforehand as we weren’t exactly sure what trees were there.  This makes a difference as without pine trees you probably won’t find any pine cones, without oak no acorns etc.

Our main list was as follows:

  • Leaves in green, yellow and brown. You can use this to explain the changes of the trees with the seasons.
  • A feather. There are always feathers around especially in a neighbourhood with lots of cats for some reason.
  • Flowers.  Even in the Autumn, you will probably find flowers in bushes and grass.
  • Conkers.  Note there were no horse chestnut trees in the park but we took a bucket of conkers with us as if we forgot to pick them up, they would harmlessly decompose or even grow!
  • A squirrel. Its possible especially if cold you might not see one but squirrels don’t actually hibernate just spend lots of time sleeping and hiding in cold weather.  We took along a cuddly toy squirrel we could hide around just in case!
  • A log. We knew there were a few felled trees at the edge of the park and this was also a nice excuse to tip them over to see what creepy crawlies could be found.  Just remember to always put the log back where you found it.
  • A snail. You can’t fail to find a snail!

We also made a slightly harder version for those kids who took it a bit more serious with a dog, holly leaf and ivy leaf on as well as a special version for the sleep-deprived parents…

Tired parent scavenger hunt

Victoria handed out stickers to the kids (and some of the big kids like me) as a nice reward.

As expected the toddlers had another great time.  This was challenging enough that they still needed a little help but easy enough so that they could do most themselves but also not lose interest.

Leaf

We did regret choosing this park a little as unfortunately as the play equipment was a bit of a distraction.  All good fun though!

Ellie on climbing frame

I’ve included the scavenger lists in PDF format here in case you want to just print them out.

If you wanted to modify them I’ve put the Adobe Illustrator files in a zip file here.

I encourage you to try this little activity as its great fun, a little educational and gets everybody outside away from the TV.

If you do try this please let me know how you get on!

Filed Under: Blog, Kids, Outdoor Activities Tagged With: autumn, autumn crafts, autumn scaventure hunt, challenge, collaboration, country, epic treasure hunt, fall, family fun, fun, funny, halloween, homeschooling, hunt, leaves, minecraft, nature, scavanger hunt, scavenger, scavenger hunt, scavenger hunt game, teacher, toddler, treasure, treasure hunt, vlog

Pumpkin Picking Festival at Sunnyfields Farm – Hampshire

October 28, 2018 by The Woodgineer 2 Comments

Halloween is around the corner and if like us, you are ill prepared and haven’t fulfilled your parental obligations of dragging a child around a pumpkin patch yet then have no fear!

Sunnyfields Pumpkin Picking Festival

Today we went to Sunnyfields Farm on the edge of the New Forest and took part in their annual pumpkin picking festival.  I say “pumpkin picking” but clearly they had already been picked and most were arranged in a field nice and clean, ready for the little ones to pick the pumpkins they want.  This was fantastic however as it gave the farmer experience without the actual hard work of uprooting cleaning up etc

Pumpkin field

As well as a field, you could find slightly better quality ones in a tent with sizes small to massive and other colours including blue?  I didn’t even know you could get other colour pumpkins!!

Wheelbarrows were provided to help carry your pumpkins and of course to help with the obligatory photos of wheeling around your child.

Wheelbarrows

Once done, you could pay for your pumpkins and then leave or take advantage of the great stuff there.

There is a lovely little farm shop where you can buy fresh food as well as an amazing little cafe that does some great vegetarian and vegan food.

Tractor and trailer rides were available and looked like great fun.  We didn’t partake as I can’t see my little girl sitting still for long enough to enjoy it.

Facepainting and a pop up cafe selling warm pumpkin soup and mulled cider certainly hit the spot on the cold day we were there for!

Most importantly there was organised pumpkin carving and for about £2.50 you could borrow all the tools and templates needed to carve your pumpkin on site.  We had to have a go of course and I think our daughter really enjoyed herself.

Pumpkin Carving

She’s only two years old but happily was scooping outside the insides of the pumpkin with a worryingly determined zeal.  She did however, need some assistance with the serrated knife.  It wasn’t sharp but it takes a little strength to stab all the way through the pumpkin flesh.

The end results were a simple little carving that we can now stick a candle in for halloween presumming she doesn’t destroy the thing before then.  I’ve been trying hard to stop her feeding it toy dinosaurs.

Finished Pumpkin

The festival is still on until 31st October and no doubt will be on again next year.  So if you don’t have your mandatory carved pumpkin in the window for halloween yet go check it out!

https://www.sunnyfields.co.uk/

We will definitely be going again next year!

 

Filed Under: Blog, Halloween, Kids, Outdoor Activities Tagged With: farmer, halloween, hampshire, october, pumpkin, pumpkin carving, pumpkin festival, pumpkin patch, pumpkins, southampton, sunnyfields, sunnyfields farm, where to get pumpkins

Woodworking for New Parents

September 27, 2018 by The Woodgineer 4 Comments

woodworking for new parents

Woodworking for New Parents

So, you’re a hobbyist woodworker and new mum or dad and wondering “how the hell am I going to pursue my hobby now I have this precious little creature that depends on me?”

I think most other parents can agree that being a parent is one of the biggest challenges you will ever face and somehow around all the tears, tiredness and mess, it can be one of the most amazing and joyful experiences you will ever have (unless you’ve used a Festool of course).

Obviously, your life changes and you no longer have the free time, space or perhaps the money you used to have.

The most important thing in your life should be your children but that doesn’t mean you have to give up your own dreams and hobbies.  And there is in fact no reason why with some careful balance they can’t successfully complement each other.

Later on, you can also try to get them involved in the hobby as well and there is nothing more satisfying then sharing a hobby with somebody you love.

For now however, we’re going to assume that you are dealing with a baby or very young toddler that isn’t quite ready yet.  That said, you would be surprised how early you can get them started and maybe I’ll write a future blog on this.

This article will try and offer some advice from a hobbyist woodworker who has been there!  It’s aimed at the new parent so if you’re on your second child, you may not find it as useful but still may be worth a read as it might contain some stuff you’ve not considered.

You could also apply some of the ideas here to other things such as metalworking or pottery but these are not topics I know enough about to offer specific advice.  I’m also talking about woodworking as a hobby as opposed to professional work or decorating a nursery.

Safety

There is nothing more important in this world than your children, so it should be no surprise that safety is top of this list.  This is perhaps the most boring topic but also the most critical.

Most of everything you can do is common sense but it’s amazing how much common sense you have when you’ve had 2 hours sleep in 2 days.  With that in mind, you need to weigh up risks of how tired you are versus how risky a thing you are about to do.

Gluing two pieces of wood together is fairly safe compared to operating big power tools.   The worst you can do (unless you’re really stupid or unlucky) with glue is stick yourself to something while those power tools can give you some nasty scars or worse.

If you are so tired that you are unsure if what you are doing is safe, then stop.  As a new parent, unless you’re incredibly lucky, you will be tired, so you should risk assess everything you do.

Just remember, injuring yourself is no longer a simple plaster or quick trip to A&E.

If you’re incapacitated, then you are no longer a functional parent!  A small human and possibly partner is relying on you to be there and this is even more serious if you’re a single parent.

Those who know about proper health and safety will know that personal protection equipment (PPE) is actually low down the list normally but as you are so utterly important, you need to make sure you have some.

Goggles are a must!

It’s scary what things can fly during what you planned to be something simple.  “I’ll just” can often result in sparks, splinters or parts flying at your face if you’re not careful.  Ignoring the obvious permanent damage you might do to yourself, a blinded person with tools in their hand can also be a fairly big risk to a child too!

Reading the manuals for any tools you use so you’re familiar with their functions and using the intended safety features such as guards is also a must.  Let’s be honest, we all skip reading the instructions on things keen to get going but you can’t afford to do this now.

There are also other items of PPE that are important such as hearing protection or dust masks, but you will need to judge for yourselves what you need.   Just remember these are the sorts of PPE that don’t necessarily protect you against a one-off incident, but using them will help you live a long life and maybe you will get to see your children grow up.

If you’re using power tools, dust extraction is also pretty important looking beyond yourself.  If your children are going to be in the same space where you are generating dust and shavings, this really needs to be looked at seriously and you should consider investing in some proper extraction equipment.

You can buy a shop vac that can be attached to multiple power tools really cheap, and these can typically filter particles down to around .5 microns.

Wood itself is dangerous and can shred and clog up your lungs, but add all the chemicals that can be found in most wood along with any chemicals you might be using, then it becomes even more dangerous.  Shrugging wood off as a natural substance is inexcusable as there is nothing natural about generating saw dust.

You wouldn’t want all those nasty tiny particles clogging up and harming your own lungs and your children’s, which are far more sensitive and easier to damage.

Once mobile and even crawling, you need to take extra special care of where you leave anything that could be dangerous.  Children will grab whatever they can and often put the craziest of things in their mouth as that’s how they start to explore the world.

If you do have a separate workshop area, keep it locked and keep all your most dangerous tools out of the way, lest they find themselves in grabby hands.  The thought of a toddler wielding a power tool should scare the willies out of you as much as it does me.

Space

You might be lucky enough like myself to have a space you can call a workshop.  Whether that be a massive purpose-built building, converted garage or garden shed, but if you don’t, this shouldn’t stop you.  Some of the most talented woodworkers I know have only a tiny space and they make it work.

A corner of a room with a workbench set up is what I consider a minimum to do some enjoyable quality woodworking, but even without this there is still stuff you can do.

Wherever you set up, it’s obviously important that tools can’t be grabbed by little hands, and any dust or noise is limited.  But take a look at the other parts of this article for more advice on that.

A decent toolbox that can be closed and stored away somewhere safe is all that’s really needed, but you will obviously have to limit the projects you can do with the selection of tools you have.

Never underestimate hand tools and never be that person who says “I can’t do this because I don’t have this tool.”  With time and skill, there is very little that can’t be done with a good selection of hand tools that power tools can’t do.  Though admittedly, power tools will make things much faster.

There are however, people out there that can make amazing stuff using just a knife and some wood, so don’t put limits on yourself that don’t exist.

Noise

Waking a sleeping baby can result in injuries nearly as severe as any power tool if your partner has just spent hours getting them to sleep.

Power tools obviously create the most noises, so you need to invoke some common sense when using them and realise some are noisier than others.  My scroll saw, for example has a nice little purr that probably can’t even be heard in the room next door, while my planer can be heard down the road.

Hand tools are typically much quieter, but you do need to consider speed.  For example, 2 minutes of sawing some thick timber is obviously quieter than a mitre saw, but that mitre saw could cut that piece of timber in 2 seconds and that’s all the noise done.

As there is little that can’t be done using hand tools, I would recommend for those with the space and money to invest in a good set of hand tools as a backup for every power tool you have.

A brace and bit or an egg beater style drill can easily replace a drill press.

A hand plane can, with some skill and effort, do everything a planer or thicknesser can do, plus more.  Use a block plane and you can add a radius to your work that might have otherwise needed a router.

Hand saws can replace any table saw or mitre saw.

A coping saw can replace a scroll saw or jigsaw for detail work.

hand tools vs power tools

A coping saw can be a perfect replacement for a jigsaw!

Hand tools have another big advantage in that they are normally a lot smaller than their powered equivalents, so perfect if you don’t have a big working space.  Plus, the extra effort they require to use can help you get back into shape – who needs the gym eh?

It should be worth noting that children become accustomed to noises and are better at dealing with them or sleeping through them.  I’ve found a new unfamiliar noise can be scary and wake a baby, while something they are used to such as some quiet power tool noises at a reasonable distance won’t bother them at all.  I’m not saying you should set a table saw up in the nursery, but certainly don’t be terrified of every possible noise you might make!

Crossed out as you mentioned this very early on.

Time

You won’t have much, so make it matter!

Preparation is key as planning goes out of the window. (contradiction? But I don’t think this is needed as you say it well below)  It’s a lovely idea to set aside a specific night for your hobby and try to make that work, but I promise you, your offspring will have no respect for this and will aim to throw a spanner (or just throw up) on your plans.

More likely, you will find at least in the early days, you get a spare five minutes here and there and it’s for this you need to be ready.

I can’t tell you how many times I’ve suddenly got some unexpected free time and sat in my workshop wasting it pondering what to work on next.

Have a plan of exactly what you want to do and how you want to do, including what tools and materials you will need.  Consider also what noisy or messy operations are needed and try to work out when the most sensible time to do them is.  Perhaps you can’t do some milling of lumber of your table saw because it’s 10:30pm  but you have a spare 30 minutes?  Maybe instead, you could be painting that other project you are working on so it’s dry for the next day?

Money

Children are expensive!

I’ve not met a parent yet who couldn’t do with some extra cash, and the bank of Mum and Dad is constantly having to pay out for things.  If anybody tells you “it’s only for 18 years”, that’s also a lie as I know full well from sponging off my own that that bank stays open until the day you die.

You need to start weighing up purchases and start thinking stuff like “do I need this new tool?”

Some will say things like how they couldn’t live without a specific tool which is of course mostly nonsense and often cheaper alternatives will be able to help you make exactly the same thing.  However, perhaps slower.

Wood can be obtained cheap from local recycling centres and there are always fallen trees, skip finds and scrap pallets.  Pallet wood carries a set of risks to be aware of, and you should always take some care.

It really also pays to become friends with a local tree surgeon!

If money is tight, you might also want to consider making some stuff you can sell.  You might not be able to get the time to have a table at a craft show, but maybe you could start a small Etsy store, or even just make a few things for Christmas presents so you don’t have to buy them.

Value

What you’re making should have some value, or you might as well not bother!  This may sound harsh, but note that value doesn’t have to have to be quantifiable.  Obviously, something you physically need, such as building a cot bed or toys is a clearly an item of value, but something you make can have a huge intangible value to it.

Something you have made with your own two hands will always be special compared to some cheap mass manufactured version you’ve just gone out and bought.  Even with something that hasn’t taken much time or skill. there will be this intangible sense of pride imbued in whatever you’ve just made and this might be felt beyond yourself and by others in your family.  Maybe even your children one day.

If you manage to make a “heirloom piece”, this is what I consider the pinnacle of woodworking and long after you’re gone.  People could be admiring your work and maybe even remembering you for it.

Aside from the final product. there is of course value in its creation.  I can tell you that I get a massive stress relief from working with wood and while I am spending time, not with my family when I’m in my workshop, I am de-stressing and calming down, which hopefully ends up in me being a happier and mentally healthier person.  And therefore a better dad.

This should as always be balanced against that time that you are not spending with your children or supporting your partner of course!

Summary

Woodworking is something any new parent can still do if you take some care and balance it against your new responsibilities.  I’m not going to lie, it will take more work than it did before you had a child and you’re not going to become Norm Abram any time soon.  Or probably be able to quit your day job.

You will however, experience profound pleasure in making stuff, especially if it’s for your children and someday might delight in being able to share this hobby with them.

Key points to remember:

  • Do not neglect your own personal safety
  • Plan ahead
  • You don’t need huge amounts of space
  • Consider a projects value before starting it.
  • Invest in hand tools
  • Consider selling stuff
  • Make friends with a tree surgeon
  • Continue to read my blog for more helpful advice in the future. Subscribe and you will never miss a post! 😉

You can do this!  Good luck and if you have any advice of your own or feedback on this article please let me know in the comments.

Filed Under: Blog, Kids, Woodworking Tagged With: carpentry, diy, do it yourself, easy woodworking project, how do I do woodworking with a baby, parents, wood, woodwork, woodworker, Woodworking, woodworking for babies, woodworking for kids, woodworking project, woodworking projects, woodworking with children

Wooden Bandsaw Reindeer

November 23, 2017 by The Woodgineer Leave a Comment

In a festive mood and wanting to try out my new 6mm blade on my bandsaw I thought I’d have a go at a 3D reindeer that I’d seen on Matthias Wendals site.

Using a scrap piece of 2×4 I cut it down to roughly the size I wanted and printed out the template to stick onto my workpiece.  The spray adhesive I used worked well to keep the template in place but was extremely messy so I’ll be doing that again with gloves or on some newspaper!

I first cut the front profile which wasn’t much of a problem due to the smooth curves though this was extremely noisey due to the large amount of wood being cut.  This also highlight some minor alignment issues for the bed or the blade on my bandsaw as the cut did not join up perfectly at either end of the workpiece.  I must remember to correct those issues later!

The piece cut off were then taped up together so I could do another pass.  Matthias used nails to secure the pieces together and indeed when I did a second attempt at this later I screwed the pieces together and much better results.

I found despite the thinner blade some of the tight curves were a problem and I suspect this sort of design would do better smaller and on the scrollsaw.  I may consider investing in an even smaller blade later perhaps (or improve my technique)

The final cuts saw the whole piece come apart and reval the 3D reindeer in all its glory.  I gave it a light sand as best I could but didn’t bother to finish it as these were just test pieces.

A given my daughter loved it!

This took probably 30 minutes to make and even this common design could probably sell at craft fairs so I may rattle out a few next Christmas and see if I can make a few pennies for my time!

You can find the template on Mathhias Wendals site here if you want more details or a downloadable template

Filed Under: Blog, Projects Tagged With: bandsaw, bandsaw animals, diy, matthias wendal, reindeer, small workshop, wooden animals, woodgears, woodwork, Woodworking

Wood Turned Xmas Tree

November 1, 2017 by The Woodgineer Leave a Comment

November 1, 2017

Wood Turned Xmas Tree

Categories Christmas Decoration, Lathe, Project

Still with xmas on its way I wanted to make another practice object on the lathe and had an idea for an xmas tree decoration.

I had some holly from a work colleague which I had been seasoning in the shed for 6 months or so and had hoped this would turn better than the usual cheap timber.

The piece was cut down to size on my mitre saw and then mounted on a 4 screw chuck so it would be nice and secure and this was supported by a live centre on the tailstock.  The tailstock could be removed later for painting.

I roughed down the piece of holly with my new roughing gouge and this was a joy to turn leaving pleasing light wood chips and strips.

I then used a pencil to mark where I wanted the tree to start and the pot to be and used a skew chisel to rough the main shape making sure it was smooth.

I then used my parting tool to detail the trunk a bit further and create some concentric rings down the trunk to finish the tree.

I then gave it a light sand just so it wouldn’t cause splinters rather than any attempt to finish properly.

Green, brown and black kids acrylic paint was then used to give it some colour and the piece was done as a trial.

I noticed a small crack around one of the knots but didn’t think much of it however over the space of just a day where the paint dried a large crack appeared in the side and a week later this had grown.

I believe the piece was not fully seasoned so need to start reading up on wood checking and cracking and how to best season the wood or avoid cracks.  I suspect the reason it turned so well was that it was still a bit green and the way my cuts went down to the core of the wood probably weakened the piece so maybe next time I will try drying the wood first before turning.

A great piece to learn from however and even with the cracks looks good!

Filed Under: Blog, Projects Tagged With: diy, lathe, small workshop, snowman, wood turned xmas decorations, woodturning, woodwork, Woodworking, Xmas decorations, xmas tree

1st Wood Turned Snowman

October 16, 2017 by The Woodgineer Leave a Comment

 

I still hadn’t made anything on the lathe other than sawdust and round bits of wood so I needed to make my first thing.  As it was xmas, a snowman seemed ideal.

I used a piece of 2×2 construction pine and set about rounding the stock with my roughing gouge.  I had previously been using an old spindle gouge which came with the lathe and not very sharp so my new roughing gouge from axminster was  a pleasant change and cut the wood as it were butter.

I then smoothed the wood with a skew chisel and used the skew to curve two sections for the snowmans body and head.

I then used the parting tool to create a top hat (no snowman is complete without a hat) and some 180 grit sand paper to smooth things out.  If I were not just practicing I might have moved up the grits and done some proper finishing but this was satisfactory.

A coat of tung oil/methylated spirit mix was added and another light sanding before adding another coat of tung/meth mix and this was left to dry overnight.

 

If I were not just practicing I might have moved up the grits and done some proper finishing but this was satisfactory.

A small wooden dowel that had been tapered down to a cone was inserted and glued into a small hole in the head for a nose and this was painted orange with my daughters acrylic paint.  Unintentionally it was marred a little by the pliers I used but this actually made it look even more carrot like!

Very small holes so the wood wasn’t split were created for eyes and buttons and somenails were added which looked great.

The mouth was carved with my flexcut knife but this looked a little creepy if I’m honest.  Carving is something I need to practice and perhaps I might have done better if I drew on a template first.

The hat was painted black with my acrylic paint although much care was needed to do this without it bleeding onto the head.  If I were making lots of these I’d consider a template to go around the collar so I could paint quicker.

Once another night had passed the snowman was dry and I presented him to my daughter who fell in love!

This was a great prototype and while I didn’t have time this year, I think next year I should be making a run of these to sell.

Filed Under: Blog, Projects Tagged With: diy, lathe, small workshop, snowman, wood turned xmas decorations, woodturning, woodwork, Woodworking, Xmas decorations, xmas tree

1st Whistle

October 16, 2017 by The Woodgineer Leave a Comment

In line with the “projects my daughter will love but my wife will hate” set of projects I wanted to make a simple wooden whistle that my daughter could use during playing with her trains.

I’d never stopped to wrap my head around the theory of how a whistle works nor remember ever being taught such a thing at school but from somewhere I already knew how a whistle worked.  Making something in wood would be fairly easy I thought.

I took a short scrap piece of 2×2 piece of construction pine and drilled an 8mm hole about half way down.

I then cut down a small pine dowel with a knife to create a reed that would fit into the hole and cut a slot directly where the end of the reed would be once inserted.

I was able to test the tone with a simple push fit of the reed into the hole and was happy enough with the sound.

I then glued the reed into position but also cut down the 2×2 a bit further to make something a bit easier for a small child to hold, about 20x20mm in width.

The edges were all sanded with 100 grit sandpaper by hand to avoid any sharp corners or splinters and I added a few coats of tung oil as it was the only stuff I had to hand that I knew was food safe.

I left it to dry 30 minutes in between coats with a light sand (150 grit) each time however I did waste a bit of sandpaper doing it this way which could have been avoided by letting it dry longer between each coat.

My daughter loved it of course and despite the telling off by the wife!

Filed Under: Blog, Projects Tagged With: bandsaw, diy, small workshop, train whistle, Whistle, wooden whistle, woodturning, woodwork, Woodworking

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I’m sad to say I’ve reached the end of the tot I’m sad to say I’ve reached the end of the totally fantastic @cabmech automata tinkering global workshop but have finally “finished” this little tribute to @badlipreading seagulls! (stop it now) 
Its riddled with flaws and doesn’t work 100% BUT each problem has been a teaching moment and there are so many little lessons from this one little piece.  I might post up some of the issues and what I’ve learned if there is interest.
As for the course - if you have any interest in Automata or mechanical mechanisms I highly recommended it.  Caberet Mechanical Theatre are currently taking signups for the next workshop.  We had some amazing guest speakers such as @smithautomata @carloszapataautomata @automatamaker and @firetheinventor and the facilitators were absolutely amazing!  I learned not just tips and tricks on how to make but also how to re-evaluate my approach to making stuff and re-learned how to play and tinker.
Also I’ve finally been given the kick up the bum to start properly working on Automata so expect to see me post a few badly working prototypes soon followed hopefully and eventually by things I’d feel happy about selling!
#CMT #Automata #woodworking #steam #steameducation #starwars #caberetmechanicaltheatre #seagulls
New video up on my YouTube Channel! The lovely peo New video up on my YouTube Channel! The lovely people at @shadow_foam gave me loads of their stuff so for my wife’s birthday, I challenged myself to make this nice little display case for a @taskmaster stamp set.
It worked out great and was the first time I got to try this stuff out and I’m really impressed. 
If you fancy trying this stuff for yourself I can offer you a 10% discount if you use the offer code “WOODGIN” you can even ask them for a free sample!
#shadowfoam #workshop #organise
I had a long speech about how we’re all innately I had a long speech about how we’re all innately makers but honestly this video summarises how I feel…
Just make stuff, no excuses!
#makersgonnamake #maker #justmake #makestuff #makethings
*Update* no more electric shocks! I decided someti *Update* no more electric shocks! I decided sometimes buy is better than DIY (hate myself for saying it though) and got this little LED lamp from Ockenden timber.
Filming is much nicer and I can move it around from the sander to the lathe when required.
#workshop #lighting #ledlights
If Luke ran into this little fellow on degobah he’d have shot it with his blaster.
However, thanks to the awesome @mister.jake.fee and some carving training today I’m a little bit safer and got a few great tips on how to improve my carving game.
Thanks Jake!
#whittling #woodcarving #starwars
Don’t tinker while tired! Curious if anybody el Don’t tinker while tired!
Curious if anybody else has ever done anything this silly.
#electricalsafety #doasisaynotasido #nearmiss
I call this piece Appetiser on a cocktail stick… I call this piece Appetiser on a cocktail stick…
Update on the fantastic @cabmech automata tinkering global workshop I’m attending.  Last week we were playing with motors and while this was fairly basic electronics, the application of motors and switches in our automata creations in weird and wonderful ways was pretty mind expanding.  A switch doesn’t have to be a conventional switch, it could be anything!
This is one of the things I’ve loved about the course but that I’m only finally starting to realise this week; the freedom to experiment and just play with no judgement on what we create.
I’ve been struggling with various wooden things putting pressure on myself to finish something perfect and that is what I want to ultimately create but sometimes it’s OK to just protype and mess around with cardboard. 
That’s not to say cardboard is just for prototyping either!  The amazing @reallouloucousin shows that cardboard doesn’t even have to be a scrappy protype either and can be a beautiful end piece too.
I’m looking forward to taking everything I’ve learned from this course and making my first pieces but I’m also looking forward to putting aside some time to just sit at my workbench and play 🙂
#cmt #caberetmechanicaltheatre #automata #steam #steameducation #play
Bosch sent me this fantastic little saw and I did Bosch sent me this fantastic little saw and I did a video on it.  Go watch.
#bosch #boschprofessional #boschbiturbo #mitresaw
Need help from the maker community’s….hive min Need help from the maker community’s….hive mind 🤭 tried dyeing some thin wood (soaking for a few days in @unicornspitstain ) to make some little bees for an automata but on taking them to the scrollsaw I’ve found the colour hasn’t penetrated far.  Black’s an easy one but is there a bright yellow wood?  Can I do something clever to make the stain get further into the wood?  Do I give up and have cubic bees? 🐝 
#automata #bees #unicornspit #woodstaining #wooddye
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